What is wood plastic composite

May 22, 2021

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WPC 1.1 definition


Wood plastic composites (WPC) is a new type of composite materials which is booming at home and abroad in recent years. It refers to the use of polyethylene, polypropylene and PVC instead of the usual resin adhesive, and more than 50% of wood powder, rice husk, straw and other waste plant fibers mixed into new wood materials, and then through extrusion, molding, injection molding and other plastic processing technology, Plate or profile produced. Mainly used in building materials, furniture, logistics packaging and other industries. The extruded wood plastic composite board is made by hot extrusion after mixing plastic and wood powder in a certain proportion.


1.2 main features


The basis of WPC is HDPE and wood fiber, which determines that WPC has some characteristics of plastic and wood.


1) Good processability


Wood plastic composite contains plastic and fiber, so it has similar processing performance with wood. It can be sawed, nailed and planed. It can be completed by using woodworking tools, and the nail holding force is obviously better than other synthetic materials. The mechanical property is better than that of wood. The nail holding force is generally three times that of wood and five times that of particleboard.


2) Good strength performance


Wood plastic composites contain plastic, so they have better elastic modulus. In addition, because it contains fiber and is fully mixed with plastic, it has the same physical and mechanical properties as hardwood, such as compression resistance and bending resistance, and its durability is obviously better than ordinary wood materials. The surface hardness is high, generally 2-5 times that of wood.


3) With water resistance, corrosion resistance, long service life


Compared with wood, wood plastic materials and their products are resistant to strong acid and alkali, water and corrosion, and do not breed bacteria, are not easy to be eaten by insects, and do not grow fungi. Long service life, up to 50 years.


4) Excellent adjustability


With the aid of additives, plastics can be changed by polymerization, foaming, curing and modification, thus changing the density and strength characteristics of wood plastic materials, and achieving special requirements such as anti-aging, antistatic, flame retarding and so on.


5) It has UV light stability and good colorability.


6) Its biggest advantage is to turn waste into treasure, and can be 100% recycled for reproduction. It can be decomposed and will not cause "white pollution". It is a real green environmental protection product.


7) A wide range of raw materials


The main raw materials for producing WPC are HDPE or pp. the wood fiber can be wood powder, rice bran or wood fiber. In addition, a small amount of additives and other processing aids are needed.


8) It can be made into any shape and size according to the need.


1.3 scope of application


One of the main uses of wood plastic composites is to replace solid wood in various fields, among which the most widely used is in construction products, accounting for 75% of the total amount of wood plastic composites. See table 1.3-1 for the main application places and uses of WPC.


Table 1.3-1 main application places and uses of WPC


Place


Category


Main uses


Specifications


Outdoor


Outdoor board


Lawn corridor, swimming pool, outdoor corridor


According to user's request


Flower box board


Flower box, tree pool, fence, trash can


According to user's request


Decorative board


External wall decorative board, sunshade and shutter


According to user's request


Bench bar


Seat stool, chair bar, back bar, leisure desktop


According to user's request


Sign Board


Signs, signs, billboards


According to user's request


Structural timber


Column, beam and keel (metal parts can be inlaid)


Square, round and I-shape are OK


Hydrophilic planking


Wharf planking, water passage, near water building


w 10-15cm h 2-3cm


Profile (plate)


Trestle, footpath, bridge slab (solid or hollow)


w 10-15cm h 2-3cm


Profile (rod)


Handrail, guardrail, fence, partition and lining


According to user's request


Flower rack corridor


——


Complete set of buildings according to user's requirements


Outdoor pavilion


——


Complete set of buildings according to user's requirements


Open platform


——


Complete set of buildings according to user's requirements


Simple parking


——


Complete set of buildings according to user's requirements


Indoor


Floor


——


h 1.2-1.8cm


Roof


——


According to user's request


Wainscot


——


According to user's request


Bathroom board


——


According to user's request


Door and window frame cover


——


According to user's request


Indoor partition


——


According to user's request


Sound insulation board (wall)


——


According to user's request


Decorative lines


All kinds of corner lines, side strips, inlays and decorative strips


According to user's request


1.4 Executive Standards


Ly / t1613-2004 extruded wood plastic composite board


1.5 physical and chemical properties shall meet the requirements of table 1.5-1


Table 1.5-1 physical and chemical properties of WPC


project


index


Water content (%) ≤


two


Hardness (HRR) ≥


fifty-eight


Water absorption thickness expansion (%) ≤


one


Static bending strength (MPA) ≥


twenty


Bending modulus of elasticity (MPA) ≥ 0


one thousand and eight hundred


Surface wear resistance (g / 100r) ≤


zero point zero eight


Low temperature drop hammer impact, number of fractures (pieces) ≤


one


State after heating


No bubbles. Cracks. Pitting


Dimensional change rate after heating (%)


± two point five


High and low temperature repeated size change rate (%)


± twenty point two


Nail holding force (n) ≥


Board surface


one thousand


board


eight hundred


Weatherability (MPA) ≥


Static bending strength


sixteen